Every factory knows the gap: the enterprise system promises dates and costs, while the shop floor fights reality: machine availability, tool changeovers, quality holds, and material shortages. Spreadsheets try to glue it together, and teams spend evenings reconciling two versions of the truth.
With HALØ (BizzTech’s Agentic Artificial Intelligence Orchestration Platform), that gap closes. An operational digital twin coordinates planning and production in real time: transparent, explainable, and under human control.
✅ One live picture of demand, capacity, and materials
Customer orders, inventory, supplier schedules, machine states, labour skills, and work-in-progress are unified. The twin understands how a single late pallet or a tool drift ripples across routes, batches, and promise dates.
✅ Plans you can actually run
Orders become executable lots with routes, parameters, and resource reservations. Before dispatch, the twin simulates bottlenecks, changeovers, warm-ups, and inspection steps, projecting throughput, yield, cost, and energy use. 🧪
✅ Execution that updates the plan automatically
Starts, finishes, consumption, scrap, rework, and receipts are captured at the source and posted back without manual retyping. What happens on the line is reflected in planning within minutes. 📦
✅ When reality shifts, both sides adjust
A late delivery, a quality hold, or an unexpected downtime event triggers re-optimisation. The twin proposes new sequences, parallel work, or approved substitutions, each with plain-language reasoning and an auditable trail.
✅ Data quality that fixes itself
The twin flags master-data mismatches (units of measure, routing steps, alternative bills of materials), proposes corrections, and prevents version drift before it creates costly surprises.
✅ Governance for Europe, privacy by design 🔒
Operate with data residency in the European Union and governance aligned to the General Data Protection Regulation. Roles, permissions, electronic signatures, dual approvals, and complete “who decided what, when, and why” records are built in.
What changes on the ground: higher schedule adherence, fewer expedites, lower working capital through accurate consumption and receipts, and cleaner audits with clear genealogy and cost traceability. 📈