The horn sounded, and the line fell quiet. Elena, production lead at AutoPlant X, stared at the new bumper variant that had wrecked her weekend plan. “Two weeks of re‑tooling?” she groaned. The plant manager raised a brow. “Or two nights – if we rehearse in the twin.”
A European auto OEM needs to switch variants fast without risking downtime, safety, or quality.
How it Works: The BizzTech twin streams to any browser in photoreal UE5. Robots, conveyors, torque tools and PLC logic are mirrored from live tags. HAL8122™ – the Agentic AI System – ingests work instructions, collision envelopes and takt goals, then generates candidate re‑sequencing plans. Maintenance and quality join remotely to test robot reach, human ergonomics and tooling swaps with physics‑grade accuracy. Once signed off, digital work orders flow to MES, and HAL monitors early production for drift, proposing micro‑adjustments before defects appear.
Why it Matters: Changeovers shrink from weeks to days. Scrap falls; first‑time‑right climbs. Overtime becomes choice, not panic. The night the new bumper launches, Elena watches a defect‑rate chart stay stubbornly flat. “We rehearsed this,” she smiles.
EU‑by‑Design: CE/ISO safety libraries baked in; traceable decision trails for the AI Act; secure OT/IT segregation with NIS2 posture; and supplier data sharing aligned to the Data Act. Human‑in‑the‑loop sign‑offs keep accountability clear.