Predict Faults, Dispatch Fixes, Keep Running – Before Downtime
Unplanned stops rarely begin as catastrophes. They start as weak signals: a bearing that hums, a motor that draws a little more current, a tool that stabilises a little slower. By the time those signals become alarms, you are already losing throughput, quality, and patience.
With HALØ (BizzTech’s Agentic Artificial Intelligence Orchestration Platform), an operational digital twin turns those hints into early, explainable action, so you prevent the stop, protect the schedule, and document the win.
See patterns early, not late
The twin unifies vibration, temperature, current, cycle counts, quality drift, and maintenance history into one live picture of asset health. It detects degradation signatures and ranks them by business impact, not just sensor noise.
Alerts that tell you what to do
Each notification arrives with plain-language reasoning, severity, predicted time to failure, and the recommended intervention. You see the trade-off between “run to a natural pause” and “fix now,” with quantified impact on throughput, cost, and risk.
Simulate before you commit
The twin trials options in a safe virtual model: slow the line, adjust parameters, schedule a micro-stop, or swap the tool. If safety or quality limits would be crossed, the plan is revised or escalated.
Right-sized work orders, generated automatically
Parts, skills, lockout–tagout steps, and checklists are compiled into a clear package, scheduled into the least disruptive window, and synchronised to the devices your teams already use.
Dispatch and logistics, orchestrated
The system allocates the best technician based on skills and proximity, stages materials from the nearest store, and updates estimated return to service in real time as conditions change.
Close the loop and learn
After execution, the twin verifies the signal returned to normal, records the result, updates warranty and maintenance plans, and strengthens the model for the next site.
European governance by design
Operate with data residency in the European Union and governance aligned to the General Data Protection Regulation. Roles, permissions, dual approval, and audit trails are built in.
On the ground you gain: fewer unplanned stops, lower scrap and rework, steadier promise dates, safer interventions, and maintenance spend that shifts from reactive to planned.